60,000㎡ production network, 10+ automated lines. Premium faux leather & silicone leather manufactured to global standards.
TOPSUN's manufacturing facilities cover over 60,000 square meters across three bases in Dongguan (Guangdong), Yichang (Hubei), and Xiangyang (Hubei). Equipped with state-of-the-art coating, laminating, embossing, and finishing equipment.
Take a virtual tour of our state-of-the-art manufacturing facilities
Premium silicone raw materials with strict quality inspection
State-of-the-art automated manufacturing equipment
Comprehensive testing ensures every roll meets standards
Organized storage ensuring fast and safe delivery
A solvent-free dry coating process where liquid silicone is precision-coated onto release paper, thermally cured, laminated with fabric substrate, and peeled to reveal the finished leather surface.
Silicone polymer base is mixed with crosslinking agent, catalyst, and pigments in a vacuum planetary mixer. The solvent-free paste is degassed to eliminate air bubbles, ensuring a flawless coating surface.
The silicone compound is applied onto embossed release paper using a knife-over-roll or reverse-roll coater. The paper imparts the final leather texture while serving as a temporary carrier during curing.
The coated web passes through a multi-zone curing oven with a graduated temperature profile. Heat triggers platinum-catalyzed addition crosslinking, transforming liquid silicone into a solid elastomer film.
While the topcoat is still tacky, a textile substrate (polyester, cotton, or blended fabric) is laminated under controlled pressure and heat. This bonds the silicone layer permanently to the fabric backing.
The fully cured composite is cooled on chill rollers, then peeled from the release paper to reveal the textured silicone surface. The finished leather is inspected, trimmed, and wound into standard rolls ready for packaging.
Key manufacturing data controlled by TOPSUN's precision production system
| Parameter | Value | Notes |
|---|---|---|
| Coating Method | Knife-over-roll / Reverse roll | Selectable by product spec |
| Coating Layers | 2-3 layers | Double or triple coating |
| Single Layer Thickness | 0.15-0.50 mm | Adjusted per application |
| Silicone Layer Total | 0.30-1.20 mm | Excluding substrate |
| Curing Temperature | 150-200 °C | Multi-zone gradient |
| Curing Time | 60-120 sec/zone | 3-5 oven zones |
| Line Speed | 5-15 m/min | Varies with thickness |
| Lamination Pressure | 2-4 kg/cm² | Silicone-to-substrate bond |
| Finished Thickness | 0.5-2.5 mm | Including substrate |
| Production Width | 1,370-1,500 mm | Customizable |
| Standard Roll Length | 30-50 m/roll | Per packaging standard |
Coating layer count determines performance grade — from standard upholstery to premium automotive interiors
Standard Configuration
Surface Treatment
Premium Configuration
Every roll of TOPSUN silicone leather is validated through a multi-stage quality system backed by ISO 10993-5 biocompatibility testing, REACH SVHC screening, and third-party SGS validation. Our in-house R&D center — staffed by 10+ engineers in polymer chemistry and material science — holds multiple invention patents and drives continuous formulation improvement.
Transparent manufacturing and trade parameters for confident procurement planning
Multiple audit options for confident B2B procurement
Live video walkthrough of production lines, QC labs, and warehousing facilities. Schedule a 30-60 minute guided tour via WhatsApp or email — available within 48 hours.
Welcome SGS, BV, TÜV, or your designated third-party inspector. We provide full access to production records, material certificates, and QC documentation for comprehensive verification.
Visit our Shenzhen headquarters or schedule a guided tour of our Dongguan production base — 20 minutes from Shenzhen International Airport. We assist with visa invitation letters and travel arrangements.
With 500,000+ meters monthly capacity across three production bases, TOPSUN is a leading wholesale silicone leather supplier capable of fulfilling bulk orders up to 50,000+ meters per single shipment — with consistent quality across batches.
